Conference & Exhibition
19th-20th September 2018
Bremen, Germany
Additive Manufacturing in Aerospace (AMA) 2018 is a cutting-edge forum representing the newest developments if the field of additive manufacturing. Focusing on the aircraft industry the symposium is also intended to promote the exchange of experience between different industries (automotive, power, etc.) and practically oriented research institutes.
Special focus 2018 will be on challenges in serial production of metallic AM parts. The presentations will address the well-established manufacturing methods like powder-bed ones and emerging methods like direct metal deposition.
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08:00 - 09:00 | Registration (Bremen Airport, Bremenhalle, 2nd Floor) |
Wednesday | Introduction and Keynotes |
Sept. 19th | Chairman: Prof. Dr.-Ing. Vasily Ploshikhin, Airbus endowed chair ISEMP / University of Bremen, Germany |
09:00 - 09:15 | Opening |
Prof. Dr.-Ing. Vasily Ploshikhin, ISEMP / University of Bremen, Germany | |
09:15 - 09:30 | Welcome address |
Senator Martin Günthner, Ministry of Economic Affairs, Labour and Ports, Bremen, Germany | |
09:30 - 10:00 | Keynote: Additive manufacturing for metallic structural components - approval and serial application |
Dr. Joachim Schmidt, Premium Aerotec, Germany | |
10:00 - 10:30 | Keynote: Additive manufacturing process for rocket engines |
Raphael Salapete, Ariane Group, France | |
10:30 - 10:50 | Networking and Exhibition Break |
Session 1 | Process Chain for AM Serial Production |
Chairman: Dr. Joachim Schmidt, Premium Aerotec, Germany | |
10:50 - 11:20 | Keynote: To be an AM service provider: challenges and chances |
Christoph Hauck, CEO, Toolcraft, Germany | |
11:20 - 11:40 | Qualification of electron beam melting additive manufacturing for an aileron hinge bracket |
Emmanuel Muzangaza, The Manufacturing Technology Center, United Kingdom | |
11:40 - 12:00 | Implementation of a new additive manufactured material in aerospace industry |
Philipp Bruckbauer, Airbus DS, Germany | |
12:00 - 13:00 | Lunch and Exhibition |
Session 2 | AM Related Light-weight Design |
Chairman: Volker Thum, BDLI, Germany | |
13:00 - 13:30 | Keynote: AM – Additive Manufacturing at Airbus |
Dr. Jens Telgkamp, Head of Additive Manufacturing Research & Technology, Airbus Operations GmbH, Germany | |
13:30 - 13:50 | Impact of optimization target definition for maximizing weight reduction to enhance the FCRC bracket |
Michael Süß, TU Dresden, Germany | |
13:50 - 14:10 | Generative Engineering - How technical DNA is able to develop part designs like nature |
Dr. Moritz Maier, ELISE GmbH, Germany | |
14:10 - 14:30 | An additive design approach for enhanced robustness and damage tolerance of lightweight structures with additive manufacturing |
Klaus Hoschke, Fraunhofer EMI, Germany | |
14:30 - 15:00 | Networking and Exhibition Break |
Session 3 | Part Testing and Quality Assurance |
Chairman: Dr. Remedios Carmona, Airbus DS, Germany | |
15:00 - 15:20 | Quality challenges for aerospace components manufactured by additive manufacturing |
Evangelos Chatzivagiannis, The Manufacturing Technology Centre, United Kingdom | |
15:20 - 15:40 | Development and test of a two-mirror telescope using metal 3D printing |
Tim Domagala, Materialise, Germany | |
15:40 - 16:00 | Fatigue testing aimed at the qualification of metal parts produced by selective laser melting |
Gianni Nicoletto, University of Parma, Italy | |
16:00 - 16:30 | Networking and Exhibition Break |
16:30 - 16:50 | Geometrical applicability of Plasma electrolytic polishing on complex Ti6Al4V parts additively manufactured using selective laser melting |
Maximilian Raab, APWORKS GmbH, Germany | |
16:50 - 17:10 | Six Sigma Methodology for Increased Process Stability in AM |
Tim Wischeropp, Fraunhofer IAPT, Germany | |
Panel | Challenges of AM Serial Production |
Discussion | Moderation: Dr. Jens Telgkamp, Airbus, Jörg Sander, Hensoldt Sensors GmbH |
17:10 - 17:55 | Dr. R. Carmona (Airbus)
Dr. G. Larnac (Ariane Group) Prof. C. Leyens (Fraunhofer IWS) Prof. V. Ploshikhin (ISEMP, Uni Bremen) Dr. R. Salapete (Ariane Group) Dr. J. Schmidt (Premium Aerotec) V. Thum (BDLI) G. Weber (Premium Aerotec) Dr. J. Zettler (APWorks) |
19:00 - 22:00 | Get-together / Dinner (Atlantic Hotel Bremen Airport) |
Thursday | Second Day Keynotes |
Sept. 20th | Chairman: Dr. Raphael Salapete, Ariane Group, Germany |
09:00 - 09:30 | Keynote: Innovative Aerospace and Space Structures made by Additive Manufacturing |
Prof. Dr. Christoph Leyens, TU Dresden & Fraunhofer IWS, Germany | |
09:30 - 10:00 | Keynote: Additive Manufacturing – Challenges of serial production from an OEM perspective |
Dr. Claudio Dalle Donne, Head of Materials, Process and Testing, Airbus, Germany | |
10:00 - 10:30 | Keynote: Wire Arc-based additive manufacturing in aviation - opportunities and challenges |
Georg Fischer, CEO, Gefertec, Germany | |
10:30 - 11:00 | Networking and Exhibition Break |
Session 4 | High Production Rate AM Technologies |
Chairman: Dr. Guy Larnac, Ariane Group | |
11:00 - 11:20 | Spatially Tailored Mechanical Properties in Ti−6Al−4V Wire + Arc Additively Manufactured Components plus Process Integration |
Jan Roman Hönnige, Cranfield University, United Kingdom | |
11:20 - 11:40 | Fast prediction of large component distortion in Direct Energy Deposition Processes |
Dr. Fabien Poulhaon, ESTIA, France | |
11:40 - 12:00 | DED processing maps generation and influence of key process parameters |
Dr. Thomas Gilles, IRT Saint Exupéry, France | |
12:00 - 13:00 | Lunch and Exhibition |
Session 5 | Oral Poster Presentations |
Charimen: Dr. Jens Telgkamp, Airbus Bremen, Germany
Dr. Jörg Sander, Hensoldt Sensors GmbH, Germany | |
13:00 - 13:05 | Additive manufacturing of large scale titanium parts with increased productivity |
Mauritz Möller, Fraunhofer IAPT, Germany | |
13:05 - 13:10 | Process monitoring system for wire + arc additive manufacture process |
Chenglei Diao, Cranfield University, United Kingdom | |
13:10 - 13:15 | Thermographic inline process monitoring for wire and arc additive manufacturing in aviation |
Daniel Baier, Technical University of Munich, Institute for Machine Tools and Industrial Management, Germany | |
13:15 - 13:20 | Design of new high-manganese steels for additive manufacturing applications with energy-absorption functionality |
Patrick Köhnen, Steel Institute IEHK, Germany | |
13:20 - 13:25 | Construction and integration of a PCM bread board model by additve manufacturing |
H. Brandt, FH Aachen, Germany | |
13:25 - 13:30 | Influence of beam current and speed function on defect structure of electron beam melted titanium Ti-6Al-4V alloy |
R. S. Laptev, National Research Tomsk Polytechnic University, Russia | |
13:30 - 13:35 | Additively manufactured connectors for lightweight frames |
Sebastian Fritzsche, BTU Cottbus, Germany | |
13:35 - 13:40 | Electronic identification feature in a 3D-printed aircraft part for establishing a chain of trust |
Jan Philip Speichert, Institute for Aircraft Cabin Systems, Hamburg University of Technology, Germany | |
13:40 - 13:45 | Additive manufacturing of endless carbon fiber reinforced composites |
Mathias Czasny, TU Berlin, Germany | |
13:45 - 13:50 | Development of smart LMD system equipment to increase the process reliability through monitoring of parameters and state variables |
Robin Willner, Fraunhofer IWS & TU Dresden, Germany | |
13:50 - 13:55 | |
13:55 - 14:00 | Design for additive manufacturing |
Yuvaraj Patil, ISEMP / University of Bremen, Germany | |
14:00 - 15:00 | Poster Break and Photo-Session |
Session 6 | Data Handling and Simulation-Driven Solutions |
Chairman: Dr. Jens Telgkamp, Airbus, Germany | |
15:00 - 15:20 | Cyber security in aerospace additive manufacturing |
Scott Zimmerman & Lucas Truax, Concurrent Technologies Corporation, United States of America | |
15:20 - 15:40 | Data framework for additive manufacturing |
Alexander Morrison, The Manufacturing Technology Centre, United Kingdom | |
15:40 - 16:00 | Temperature, stress, and distortion simulation for large AM parts |
Erik Denlinger, Autodesk, United Stated of America | |
16:00 - 16:20 | Manufacturing simulation and validation of aerospace and related parts |
Dr. Patrick Mehmert, simufact engineering GmbH, Germany | |
16:20 - 16:40 | Leveraging ANSYS thermal simulations for metal additive manufacturing part design & qualification |
Dr. Enrique Escobar di Obaldia, ANSYS Germany GmbH, Germany | |
16:40 - 17:00 | Closing remarks |
Dr. Claudio Dalle Donne, Airbus, Germany & Prof. Dr.-Ing. Vasily Ploshikhin, ISEMP / University of Bremen, Germany |
The AMA 2018 is organized by the Airbus endowed chair for Integrative Simulation and
Engineering of Materials and Processes (ISEMP) of the University of Bremen
Dr. Claudio Dalle Donne
Head of Materials, Process and Testing
AIRBUS Bremen
Prof. Dr.-Ing. Vasily Ploshikhin
Airbus Endowed Chair for Integrative Simulation and Engineering of Materials and Processes (ISEMP / University of Bremen)
Dr. Jens Telgkamp
Head of Additive Manufacturing Research & Technology
AIRBUS Operations GmbH
Volker Thum
Chief Executive
BDLI
Gerd Weber
Site Manager Premium Aerotec Varel / Bremen
Premium Aerotec GmbH
Dr. Remedios Carmona
Additive Manufacturing Development and Implementation Leader
AIRBUS Defence and Space (GmbH).
Christian Kober
Team leader - Mechanics and Processing
ISEMP
Dr. Guy Larnac
Materials, Structures and Industrialization Technical Coordinator
Ariane Group
Dr. Raphael Salapete
ALM R&T Project Leader at Ariane Group
Jörg Sander
Expert on ALM for Electronic Equipment Design Airborne Equipment (Mechanical Design) HOHMA
Hensoldt Sensors GmbH
Dr. Joachim Schmidt
Head of Parts Production
Premium AEROTEC GmbH, Varel
Axel F. Zwiener
Manager AirTransport, Equipment and Materials
BDLI
Joachim Zettler
CEO - APWorks
Christian Kober
Phone: +49 (0)421 218-62327
Email: registration[at]isemp[dot]de
Home to the Bremen Town Musicians, worlds of discovery, Hanseatic heritage and aerospace expertise – Bremen is a destination with a wide-ranging appeal. It is the city of traditional and unusual attractions, shopping, exhibitions, plays and musicals. An old city can still be young at heart!
The "Town Musicians of Bremen", known in German as Bremer Stadtmusikanten, is a statue located in central Bremen. Depicting the German folktale with the same name, the statue has quickly become one of the cultural symbols of Bremen since its creation in 1953. The whimsical bronze statue of a donkey, dog, cat and rooster standing atop one another is said to grant wishes to any who touch the donkey’s front hooves!